30 Second Summary Takeaway
A fuel oil centrifuge is a disc-stack separator configured to remove water, sludge, sediment, and heavy contaminants from light and heavy fuel oil before the fuel enters engines or turbines. Heavy fuel oil is a viscous petroleum fuel with specific gravity higher than 0.90 and viscosity above 180 cSt at 50C, so heating is needed before separation. Dolphin fuel oil treatment systems use Alfa Laval self-cleaning disc-stack centrifuges with rated capacities from 21 to 105 GPM, and fuel oil capacities up to 65 GPM at 30 cSt and 190 F.
Fuel Oil and Heavy Fuel Oil (HFO)
Depending on the oil's viscosity, fuel Oil is also referred to as Heavy Fuel Oil. Both are thick, viscous fuels with high specific gravity. By definition, any petroleum-based fuel with a specific gravity higher than 0.90 and viscosity exceeding 180 cSt at 50°C is heavy fuel oil (HFO).
Marine engines and oil-fired captive power plants use HFO as fuel. The comparatively low cost of heavy fuel oil makes it fuel for commercial power generation and propulsion.
Heavy fuel oil is the leftover remains of crude oil after distilling all the lighter and more valuable fuels (diesel, gasoline, naphtha, kerosene, and distillate).
Fuel oil is viscous and is not pumpable at ambient temperature. The heating of heavy fuel oil is necessary for separation and subsequent use in engines.
Why Purify Fuel Oil?
As mentioned above, fuel oil is the left-over distillation tower in the refining process of crude oil. Therefore, it contains high amounts of crude oil sludge. This sludge, if left untreated, causes severe problems for the engine using this fuel oil.
Condensation and seepage are a source of water contamination of fuel oil. This water can also cause engine performance issues if left in the fuel oil untreated.
Based on the reasons mentioned above, pre-treatment of fuel oil is critical for reliable engine performance with minimal breakdowns.
A centrifugal fuel oil separator is the most reliable and proven method to purify fuel oil as a pre-treatment method.
Fuel Oil Centrifuge
A fuel oil centrifuge is a disc-stack centrifuge configured to separate fuel from water and sludge. Raw fuel oil contains water and sludge and cannot be used directly in engines. A fuel oil separator centrifuge uses centrifugal force to remove the sediment and free water from the fuel.
Dolphin Centrifuge's fuel oil centrifuges are fully automatic systems for the purification of light & heavy fuel oils. They feature Alfa Laval self-cleaning disc stack centrifugal separators.
The separation process is essential to remove contaminants such as heavy metals (vanadium, sodium, potassium, etc.) and water and fuel sludge before using the fuel.
If you have simple, routine questions: We have condensed our 40+ years of disc-stack centrifuge experience into 101 Frequently Asked Questions about Disc Stack Centrifuges!
Applications
Contaminated fuel oil can cause premature failure of engine & turbine components due to corrosion, clogging, and erosion of the fuel system.
Properly cleaned and treated fuel is usable in various gas turbines and IC engine power plants.
Examples of Fuel Oil centrifuge applications include cogeneration power plants, marine transportation vessels, fuel storage facilities, backup fuel oil generator tanks, etc.
Need Help With Your Fuel Oil Purification System?
Our engineers will evaluate your fuel oil application and recommend the optimal centrifuge system.
Benefits
There are multiple benefits to using centrifuges for the purification of fuel oils. Some of the important benefits are listed below.
- Meet turbine manufacturers' fuel quality requirements
- Consistent fuel quality
- No pre-filtration required
- Reduced sludge volume for disposal (no filter cartridges)
- Fully automatic operation (minimal labor)
- No filter media-related costs
Specifications
| Alfa Laval Self-Cleaning, Partial Discharge, Disc Stack Centrifuges | |||
|---|---|---|---|
| Application | Removal of Water & Sludge from Fuel Oil | ||
| Centrifuge Efficiency | Solid Particles > 1 µ ; Free Water > 2 µ | ||
| Model | FOPX-605 TFD-24 | FOPX-610 TFD-24 | FOPX-613 TFD-24 |
| Bowl Speed | 7,600 RPM | 5,180 RPM | 4,140 RPM |
| Rated Capacity | 21 GPM | 68 GPM | 105 GPM |
| Fuel Oil Capacity 30 cSt / 50C | 12 GPM @ 190 F | 42 GPM @ 190 F | 65 GPM @ 190 F |
| Fuel Oil Capacity 100 cSt / 50C | 10 GPM @ 190 F | 32 GPM @ 190 F | 47 GPM @ 190 F |
| Fuel Oil Capacity 700 cSt / 50C | 3 GPM @ 200 F | 14 GPM @ 200 F | 20 GPM @ 200 F |
| Sludge Space (Gal) | 0.36 | 1.6 | 3.8 |
| Motor Power (HP) | 5 | 15 | 20 |
| Skid Dimensions (ft) | 4' x 4' | 4' x 5' | 5' x 6' |
| Skid Weight (Lbs) | 1,700 | 3,500 | 4,200 |
| * Specifications are for base skid without any options. | |||
Dolphin Fuel Oil Treatment System
Dolphin-designed and manufactured fuel oil systems process untreated fuel oil through a pre-filtration and pre-heating system to the Alfa Laval, three-phase, disc-stack centrifuge.
The heated oil has a much lower viscosity conducive to easier centrifuge separation. The extremely high centrifugal force within the separator bowl slings out the water and sludge from the oil.
The centrifugal purifier internally pumps the separated clean fuel oil to a local storage tank, which feeds the turbine or engine.
Fuel Oil Module with Remanufactured Alfa Laval MOPX-210 Centrifuge
| Capacity | 30 GPM on ISO 180 |
| Motor | 10 HP |
| Voltages | 230 / 460 V 3-Ph |
| Size | 5' x 5' |
| Weight | 2,800 Lbs |
| Bowl RPM | 5,150 |
HFO Module with Remanufactured Alfa Laval FOPX-613 HFO Centrifuge
| Capacity | 40 GPM on 380 cSt HFO |
| Motor | 15 HP |
| Voltages | 230 / 460 V 3-Ph |
| Size | 5' 6' x 8' (H) |
| Weight | 4,500 Lbs |
| Bowl RPM | 4,140 |
Related resources: Centrifuge Selection Guide | Diesel Fuel Centrifuges | Centrifuge Controls & Automation | Centrifuge Rental Program | Picking the Right Industrial Centrifuge